AYURVEDIC SCIENCE HERBAL PROCESSING ZERO WASTE SYSTEMS Eco Farming ENERGY EFFICIENCY NUTRACEUTICAL INNOVATION TURNKEY SOLUTIONS
AYURVEDIC SCIENCE HERBAL PROCESSING ZERO WASTE SYSTEMS Eco Farming ENERGY EFFICIENCY NUTRACEUTICAL INNOVATION TURNKEY SOLUTIONS

Solutions

1. PULVERIZATON (SIZE REDUCTION)

Solutions

We excel in refining the sizing of herbal material, optimizing the pulverization process for enhanced efficiency

This machine is completely made of Stainless steel

Less noise

No metal contamination

Fine content is very less

Less power consumption

Output is more

2. EXTRACTION (KADHA MAKING)

Solutions

Closed circulation vessel with vent

Fuel consumption is less (by more than 40-50%)

Water saving 100%

Yields is more by 20%

No room condition is altered by as small vapours are condensed so room temperature and humidity is not altered

Only one worker is required to manage whole system

Automatic process

3. EVAPORATOR

Solutions

Fully closed system

Cuts fuel use by up to 50%

Saves 100% of water

High evaporation rate (1000+ L/hr)

No product charring (vacuum process)

No room condition is altered as all vapours are condensed so room temperature and humidity is not altered

Requires less space, labor, and is automated

4. VACUUM CONCENTRATOR

Solutions

Automatic operation

Time is reduced by 50% than previous method

Zero loss of water

No charring of product

50 % less fuel consumption

5.VACUUM DRYING

Solutions

Vacuum drying

No charring of product

No need of shifting

Time taken is max 12-16 hours

Dried material is porous

Labour required is very less

6. ASAV ARISHTA (FERMENTATION)

Solutions

Pure culture of Saccharomyces crevasse used ( no bacterial contamination)

Culture cost is around Rs. 25/ 1000 litre

SS 304 equipment

Space required is very less

Bio chemical reactions can be controlled

Time taken to get 8-10% alcohol is only 3 days

Uniform alcohol content

Immediate liquidation of inventory (8-15 days)

No taste difference

As the product is subjected to pasteurization (no refermentation occurs)

Good clarity

2-3 labours are sufficient to produce 50,000 litre/ month

7. PILLS/ TABLET MAKING

Solutions

Automatic machine

GMP Complied machine

Thread making, thread cutting and rounding is automatic

Output is about 50kg/ hour with only 1 person

Hygienic condition maintained

Cost Rs.5/ kg